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Tony

每天早上起床后我都要看一遍《福布斯》富翁排行榜,如果上面没有我的名字,我就去上班

 
 
 

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大修工作内容  

2012-03-16 07:32:57|  分类: 默认分类 |  标签: |举报 |字号 订阅

  下载LOFTER 我的照片书  |
10
1 Dust supression system    1check and fix pumps, pipelines, valves and nozzles if necessary
2change oil of pump bearing seat
2 Plate feeder 6A10-FE01 1check chain plate pins
2check nylon pins of couplings, replace if necessary
3. check chain wheel wearing
4. check supporting rollers, replace if necessary
4change grease for the bearings of each head and tail shaft.
4change reducer oil
3 Vibrating grizzly 6A10-SN02 1check, adjust V-belts, replace if necessary
2check timing belt, replace necessary
3check vibration absorbing springs and position limiting springs, replace if necessary
4check screen bars
5change oil of bearing, vibration exciter
5check, restore dedusting system
4 Mineral primary sizer 6A10-SZ01 1check and record state of gears
2check feeding hopper, discharging chute and liner; check bolt tightness or replace bolt, check seals
3check tightness of anchor bolts of reducer
4change reducer oil
5check grease system
7check inner liner; check bolt tightness and change bolts if nessary
5 Conveyor belt 6A10-CV01 1check, adjust or replace scraper, sweeper rubber at unloaded section
2check tensioning section 
3check, adjust or replace rubber guard; extend the rubber guard at the crusher chute;护矿罩延长1.5m
4check belt joint
5check V-rollers, buffering rollers, self-aligning rollers, roller support, replace or repair if nessary
6check driving wheels, diverting wheels; top up grease for bearing seat.
7change reducer oil
8change brake oil
9change hydraulic coupling oil
10adjust brake
6 Conveyor belt 6A10-CV02 1check and record state of belt joint
2change or top up grease for each roller bearing
3check V-rollers, buffering rollers, self-aligning rollers, roller support, replace or repair if nessary
4check, adjust or replace scraper, sweeper rubber at unloaded section
5check feeding chute, weld or reinforce
6check hydraulic system
7clean and change oil of hydraulic system
9check diverting rod at discharging chute, replace if necessary
20
7 Dry screen 6A20-SN03 1check sreen segments, check the material receiving segment and replace the covering
2check level and quality of vibration exciter oil
3check tightness of screen bolts
4check dedusting cloth, adjust or replace
6check versatile spindle, bearing and V-belt
8 Impact crusher 6A20-CR01 1check impact plate and hammer, adjust outlet
2check discharging chute
3clean hydraulic tank and change oil
4check bolts of main body, tight up if necessary
5take down the impact plate
6build the impact plate
9 Bag filter 6A20-FT01 1check filter bag
2check air compressing system
3check and confirm the state of discharging valve
4check and confirm the state of screw feeder
10 fan 6A20-FN01 1clean bearing housing and change oil
2check V-Belt, replace if necessary
3check tightness of each bolt
11 Conveyor belt 6A20-CV05    6A20-CV05A 1check, adjust or replace scraper, sweeper rubber at unloaded section
2check tensioning section 
3check rubber guard, adjust or replace
4check belt joint
5check V-rollers, buffering rollers, self-aligning rollers, roller support, replace or repair if nessary
6check driving wheels, diverting wheels; top up grease for bearing seat.
7adjust brake
8check level and quality of hydraulic coupling oil, change oil if necessary
9check level and quality of reducer oil
12 Conveyor belt 6A20-CV07    6A20-TR06 1check, adjust or replace scraper, sweeper rubber at unloaded section
2check each roller of takeup unit; top up grease for bearing seat
3check rubber guard, adjust or replace
5check V-rollers, buffering rollers, self-aligning rollers, roller support, replace or repair if nessary
6check driving wheels, diverting wheels; top up grease for bearing seat.
7adjust brake
8check level and quality of hydraulic coupling oil, change oil if necessary
9change bending pully(6A20-CV07)
11check level and quality of reducer oil (Replacement)
13 stacker 6A20-SK01 1check boom belt
2check rotating mechanism of boom
3check travelling wheels and each bearing seat, top up grease
4change oil for each reducer
5check roller bearings
6check bolts of rails
9clean hydraulic system, change oil
14 Reclaimer 6A20-RC01 1check connecting bolts of scraper, tight up if necessary
2check medium roller and its rail, change or repair roller if necessary
3check travelling wheels and each bearing seat, top up grease
4check weld joints of harrow
5check chain wearing
6clean hydraulic system and change oil
7adjust pressure of the tail wheel tension unit
8check bolts of rails
10repair or replace anti-dust cover of hydraulic cylinder 
30
15 Conveyor belt 6A30-FE02  1check, adjust or replace scraper, sweeper rubber at unloaded section
2check tensioning section
3check rubber guard, adjust or replace
4check belt joint
5check top and bottom roller, top up grease for bearing seat
6check driving wheels, diverting wheels; top up grease for bearing seat.
7adjust brake
8check quality and level of reducer oil (replace oil)
9clean up material accumulation on the bottom through openning
16 Conveyor belt 6A20-CV08A-D  1check, adjust or replace scraper, sweeper rubber at unloaded section
2check each roller of takeup unit, top up grease for bearing seat
3check rubber guard, adjust or replace
4check belt joints
5check V-rollers, buffering rollers, self-aligning rollers, roller support, replace or repair if nessary
6check driving wheels, diverting wheels; top up grease for bearing seat.
7adjust brake
8check level and quality of hydraulic coupling oil, change oil if necessary
9change reducer oil
17 wet screen 6A30-SN04 1check screen segments, and material receiving segments, change segment if necessary, add wear resistant rubber sheet (ONE SET AVAILABLE)
2change vibration exciter oil
3check screen bolts, tight up if necessary
4check V-belt, replace if necessary
5check versativle spindle and bearing
6check and adjust water spraying system
18 rod mill 6A30-RM01A-D 1clean hydraulic system, change oil
2check pipelines and valves.
3check greasing system
4check liner, liner bolt, end liner, end liner bolts, replace if necessary
5check drum screen, replace if necessary (replace drum screen of mill A)
6replace seals of 2 bend feeding pipes (SPARE WITH WENGFU)
7check reducer seals, change oil
19 slurry pump 6A30-P02A-H P03A/B P04A/B 1check impeller, liner wearign, change impeller if necessary (open P02A and check)
2adjust impeller clearance to meet requirement
3adjust or change pump packing
4check coupling (P03 NA)
5change bearing housing oil
6check pipelines and valves
20 hydrocyclone 6A30-CY01A-D         6A30-CY02A/B 1check bolts, tight up if necessary
2check wearing of overflow inlet
3check wearing of overflow pipe, inner surface/liner
4check anti-spillage cover, replace if necessary
21 Agitator 6A30-AG01 1change reducer oil
2check and record state of agitator impellers
4check connecting bolts of agitating shaft
22 slurry pump 6A30-P05A/B  P49 1check wearing of impeller, liner, replace impeller if necessary
2top up grease for bearing assembly
3check pipelines and valves
4check V-belt, replace if necessary
5add ladders as access to valve
6check pipelines and valves
23 groundcofferdam   1partially increase the hight of dyke
2replace trench cover
24 valve 6A30-LV0005 1replace valve body (WILL ARRIVE IN MID MARCH)
25 knife valve 6A30-XV0501/0601/0701/0801/0101/0201/0108/0109 1replace valve sealing
40
26 flotation cell 6A40-T11A-D 1check and adjust V-belt, replace if necessary
2top up grease for bearing assembly
3remove rotor, clean hollow shaft and air distributor
4check and clean bearing, change grease
5check and repair sulfuric acid mixer
6check scraper, stand, bearing seat, repair if necessary
7restore #4,#5 rotors, stators of line C
8change scraper reducer oil
27 hydrocyclone 6A40-CY03A/B   6A40-CY04A/B 1check bolts
2check wearing of overflow inlet, replace if necessary
3check wearing of overflow pipe, cyclone inner surface/liner
4replace elbow for underflow (SPARE WITH WF)
5check anti-spillage cover, replace if necessary
28 Agitator 6A40-AG02A/B        6A40-AG03A/B     6A40-AG04A/B 1check V-belt, adjust or replace if necessary
2top up grease for bearing assembly
3check impeller, replace if necessary (WITH WF)
29 slurry pump 6A40-P07A-D  6A40-P08A/B   6A40-P39A/B   6A40-P41 1check wearing of impeller, liner, replace impeller if necessary
2adjust clearance to meet requirement
3replace and adjust packing
4check coupling bolt
5check oil level of bearing casing (replace oil)
6Check V-belt, replace if necessary(P41)
7check pipelines and valves
30 belt filter 6A40-FB01A/B 1check cloth, repair if necessary
2check level and quality of reducer oil (replacement of oil)
3check lubrication state of driving wheel bearing
4check tensioning tail wheel, top up for tensioning slider
5check rollers
6modify hopper, check and adjust sweeper
7modify feeding pipeor flow limiting hole plate);
31 Agitator 6A40-AG10 1check level and quality of reducer oil, replace if necessary
2check agitator impeller, repair if necessary
3check coupling
4check bolts, tight up if necessary
32 STTP/CCS502 system   1check pump, pipe, valve
2check agitator impeller
3check level and quality of reducer oil
4check fan
33 Vacuum pump 6A40-VP01A-C 1check coupling
2、check level and quality of reducer oil (replacement of oil)
3check recirculating oil pump
4check seal water, cooling water system
5check wearing of rotor 
34 slurry pump 6A40-P05C    6A40-P09       6A40-P10 1check impeller, liner, replace impeller if necessary
2check oil level of bearing casing. Greasing only
3check V-belt, replace if necessary
4check pipelines, valves
35 H2SO4 system 6A40-P14A/B  6A40-P13A/B 1check discharging pumps, transferring pumps, repair if necessary 
2check pipelines
3check valves
36 medical pumps 6A40-P19     6A40-P20A/B  6A40-P21A/B     6A40-P11A/B    6A40-P12A/B 1check discharging pumps, transferring pumps, repair if necessary
2check pipelines
3check valves
4clean bearing seat, change oil
37 Screw pemp 6A40-P23A/B/C 6A40-P22 1check rotor, stator, repair if necessary
38 Flocculant preparation system 6A40-MX01 1check blower
2check agitator
3check pipelines, valves
39 Conveyor belt 6A40-CV09 1check, adjust or replace scraper, sweeper rubber at unloaded section
2check rollers of takeup unit, top up oil for bearing seat
3check and adjust rubber guard, replace if necessary
4check belt joint
5check V-rollers, buffering rollers, self-aligning rollers, roller support, replace or repair if nessary
6check driving wheels, diverting wheels; top up grease for bearing seat.
7adjust brake
8check level and quality of hydraulic coupling oil, change oil if necessary
9check level and quality of reducer oil (replace oil)
10realign belt
50
40 Conveyor belt 6A50-CV14/CV12/CV12A/CV12B 1check, adjust or replace scraper, sweeper rubber at unloaded section
2check rollers of takeup unit, top up oil for bearing seat
3check and adjust rubber guard, replace if necessary
4check belt joint (CV12B NEEDS RESPLICING)
5check V-rollers, buffering rollers, self-aligning rollers, roller support, replace or repair if nessary
6check driving wheels, diverting wheels; top up grease for bearing seat.
7adjust brake
8check level and quality of hydraulic coupling oil, change oil if necessary
9、check level and quality of reducer oil (replace oil)
45 Conveyor belt 6A50-TR10 1check, adjust or replace scraper, sweeper rubber at unloaded section
2check rollers of takeup unit, top up oil for bearing seat
3check and adjust rubber guard, replace if necessary
4check belt joint
5check V-rollers, buffering rollers, self-aligning rollers, roller support, replace or repair if nessary
6check driving wheels, diverting wheels; top up grease for bearing seat.
7adjust brake
8check level and quality of hydraulic coupling oil, change oil if necessary
9、check level and quality of reducer oil (replace oil)
45 Reclaimer 6A50-RC02 1check chain and scraper
2check guide roller, repair if necessary
3adjust electrical clutch
4change reducer oil
5change hydraulic oil
6check grease points
7adjust brake
8check level and quality of hydraulic coupling oil, change oil if necessary
9clean hydraulic system cooler (same for reclaimer of area 20)
10check travelling system
60
47 Conveyor belt 6A60-CV13/CV16 1check, adjust or replace scraper, sweeper rubber at unloaded section
2check rollers of takeup unit, top up oil for bearing seat
3check and adjust rubber guard, replace if necessary
4check belt joint
5check V-rollers, buffering rollers, self-aligning rollers, roller support, replace or repair if nessary
6check driving wheels, diverting wheels; top up grease for bearing seat.
7adjust brake
8check level and quality of hydraulic coupling oil, change oil if necessary
9、check level and quality of reducer oil (replace oil)
48 burner system   1check and record state of furnace
2check nozzles and the accessories
3deal with oil regulator leaking
4change feul pumps (according to the deliveries)
49 Dryer 6A60-DR01A/B 1、clean roller bearing casing, change oil
2weld material lifting plates in dryer A
3check annular gearing bolts, tight up if necessary
4check anchor bolts, tight up if necessary
5remove remaining insulation
6change reducer oil
7check grease spraying system
8check couplings
9check hydraulic system of baffling wheel
50 bag filter system 6A60-DC01A/B 1、replace filtering bags
2check discharging valves, repair if necessary
3check instrument air and compressed air pipes
51 chain conveyor 6A60-FU01A/B/C/D/E/F/G/H 1check driving unit, change reducer oil
2clean lubrication points and grease
3check chain system, repair if necessary
52 Scrow feeder 6A60-SF01A/B 6A60-SF03A/B 1change oil of reducer
2check wearing 
3check bearing, lubricate
53 blower 6A60-BL03A/B 6A60-BL04A/B 6A60-BL05A/B 1check coupling (belt), adjust if necessary
2check, clean and lubricate bearings
3add discharging valves for 6A60-BL03A/B
70
54 bag filter system 6A70-FT03A/B 1check bags
2check discharging valves
3check compressed air, instrument air pipes
55 Blower 6A70-BL05A/B 1check transmision belt
2check and clean bearing casing, change oil
80
56 Thickener 6A80-TH01/TH02 1change hydraulic oil
2change reducer oil
3check and record state of main shaft, harrow
57 Thickener 6A80-TH03 1change hydraulic oil
2change reducer oil
3check and record state of main shaft, harrow
4check harrow lifting system
58 Sump pump 6A80-P43/P62

1check wearing of impeller, liner, replace impeller if necessary

2check oil level of bearing casing
3check V-belt, replace if necessary
4check pipelines, valves
59 slurry pump 6A80-P30A/B  6A80-P31A/B  6A80-P36A/B  6A80-P32A/B/C/D 1check wearing of impeller, liner, replace impeller if necessary
2adjust impeller clearance to meet requirement
3change or adjust packing
4check coupling bolts
5clean bearing casing, change oil
6check pipelines, valves
60 Prosses pump 6A80-P33A/B  6A80-P37A/B 1check bearings, replace if necessary(open bearing housing to check P37A/B)
2check packing, replace or adjust if necessary
3check coupling bolts and ruber ring
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